This sniper rifle company is trying to lighten the M240 medium machine gun

Let’s face it, today’s soldiers and Marines have a lot weighing on them.

Between gear, ammo, and weapons, some are carrying over 100 pounds. But how do you reduce that burden?

Barrett Firearms, which created the mighty M82A1 and M107 .50-caliber sniper rifles, has managed to do just that by improving the M240 medium machine gun. Now, the M240 is based on the FN MAG, which is is a classic machine gun used by many NATO allies.

This gun even replaced the M-60, which was the backbone of squad firepower for the U.S. military through Vietnam and Desert Storm.

Lance Corporal Kendall S. Boyd (left) and PFC Ryan J. Jones (right), combat engineers, Combat Assault Battalion, 3rd Marine Division, hone their machine gunnery skills by firing the M240G medium machine gun in 2004. Note the rivets on the receiver. (USMC photo)

The question comes: How do you improve a machine gun used by just about all of the Western world? The Army has developed the M240L, which uses titanium to lighten the gun, but they kept the riveted design, albeit with a 5-pound weight reduction.

However, Barrett managed make its 240LW medium machine gun five and half pounds lighter than the M240B without the use of exotic materials. The secret was in how they made the receiver. Barrett machined the receiver from forgings and welded them together, according to a brochure handed out at the National Defense Industry Association’s 2017 Armament Systems Forum.

This is the receiver of the Barrett 240LW – note that there are no rivets. (Photo from Barrett.net)

Not only did this reduce the number of components from 64 to two, it also helped take about five and half pounds off the machine gun. The change also has boosted the reliability of the gun – by removing the rivets – which can be shaken loose by firing thousands of rounds.

There’s also less metal, due to the fact that there is no need to overlap the metal components.

Will the 240LW make an impact with the United States military? That remains to be seen, but it does show how Barrett manages to be very innovative when it comes to designing – or improving – small arms.

TOP ARTICLES
This is the latest version of the M9 service pistol

The M9A3 offers a bigger magazine, a user-friendly grip, and a host of improvements based on lessons learned from over three decades of service.

This is what the DoD has planned for a zombie apocalypse

It does touch on many of the pop culture elements of zombie lore, but it breaks things down to become applicable to most situations that would similar to an actual outbreak.

Some dirtbags messed with an Iwo Jima memorial — and Marines caught 'em on film

Officials say an Iwo Jima memorial in Fall River was doused with the contents of a fire extinguisher last weekend. Police are investigating

Vets are going to get a new ID card, and they'll be ready for use next month

The new identification card will provide employers looking to hire veterans with an easier way to verify an employee's military service.

This is the story behind the rise and fall of the Islamic State group

The Islamic State group, responsible for some of the worst atrocities perpetrated against civilians in recent history, appears on the verge of collapse.

Now the Iraqi army is going after the Kurdish forces who helped beat ISIS

Iraqi federal and Kurdish forces exchanged fire on Oct. 20, capping a dramatic week that saw the Kurds hand over territory across Northern Iraq.

This Kurdish female militia refuses to stop its hunt for ISIS terrorists

A Kurdish female militia, after helping free the city of Raqqa, said it will continue the fight to liberate women from the extremists’ brutal rule.

The US just sent nearly 1M bombs and missiles to Guam — here's why

Hint: There's this guy a few thousand miles away who's threatening to lob a nuke in their direction.

This is what the 400 US troops in Somalia are actually up to

The US has quadrupled its military presence in Somalia after Al-Shabab killed nearly 300 civilians in two truck bombings. Half of them are special ops troops.

The war between the US Army and Magpul is heating up over ice

Magpul officials are calling foul on the Army's claim that its rifle magazines don't work in the cold — and they say they can prove it.