The US military used compressed air for vaccines for 30 years

It worked on "Star Trek." And apparently has been working IRL for decades.
military vaccine jet injector shot
Hypospray Jet Injector used in typhus vaccination at a US military base, 1959. (Photo by Roy C. McManus. Post Sig Photo Lab, Fort Gordon, GA)

We all watched it happen on “Star Trek: The Next Generation.” Whenever a member of the Enterprise crew needed an injection, Dr. Crusher simply grabbed a hypospray and delivered the drugs, vaccine, or whatever medical-plot device was necessary into the crew member’s neck, no needle required. 

At the time, we may have been thinking that it would be nice to have such medical “Trek”-nology, hoping one day doctors would come up with a way to make it happen. By the time we got into the military and ran the gauntlet of basic training injections, we cursed the same medical gods who made us get a plethora of injections (including the dreaded “peanut butter” shot) with a needle. 

It turns out that this kind of medical technology not only exists today, but has been in existence for decades, and the military had used it in the 1960s. We may not call it a hypospray, although we should, but the jet injector can administer injections in the skin, fat, and muscle tissue of humans, all without the need for a needle. 

Jet injectors create a stream of whatever medical fluid is being injected using pressure. The pressure is created by a piston in the enclosed fluid container, either using springs, compressed air, motors, or even good old-fashioned elbow grease to push the liquid through the skin to wherever it’s supposed to go. 

Call it what you like, Jet Injector, Air Gun, or Pneumatic Injector, they basically operate the same way. The high-pressure liquid goes through the pores of the skin, allegedly without the pain of a needle. They were used in mass-vaccination efforts, like the one used to eradicate Smallpox, to great success. They were also an available alternative for diabetics who routinely required insulin injections. 

There was a catch, however. The World Health Organization has called for an end to the use of jet injections for all purposes due to safety concerns, particularly for vaccination. The risk of retransmitting disease turned out to be much higher using jet injectors versus traditional needle syringes. 

jet vaccine gun
A Med-E-Jet vaccination gun.

But the idea of hyposprays and jet injections is making a comeback, this time with the aim of mitigating the safety risks associated with the old-style jet injections. Like syringes and other single-use medical devices, protective caps are being developed to revitalize the jet injection. Protector caps were discarded after use on one patient and replaced with a new one for the next. 

Sadly, studies showed initial protector caps failed to inhibit infections in many patients. A study of patients being treated for Hepatitis B found Hepatitis B present underneath the protective caps, but research has not stopped trying to produce a pain-free way to vaccinate the masses. The next step was creating a jet injector with a disposable cartridge, which worked as planned. 

Diabetics have actually used this kind of injection since around 2000, and it currently makes up seven percent of the world market for injections. The largest market remains centered on people with diabetes. But the technology is far from perfect. 

Cross-contamination remains a concern, and modern jet injectors experience “splashback,” which occurs when the jet stream pushes back against the nozzle. The possibility of sucking blood from the skin into the next dose of the injection also exists. This is known as “fluid suckback.”

A number of jet injection devices that have WHO certification are available, but with an effort to rebrand them as “Needle Free Injectors” in an attempt to ditch the stigma associated with previous jet injectors. The quest for a real, working hypospray will continue in the meantime, hopefully with the goal of actually calling it a hypospray.

Blake Stilwell Avatar

Blake Stilwell

Editor-In-Chief, Air Force Veteran

Blake Stilwell is a former combat cameraman and writer with degrees in Graphic Design, Television & Film, Journalism, Public Relations, International Relations, and Business Administration. His work has been featured on ABC News, HBO Sports, NBC, Military.com, Military Times, Recoil Magazine, Together We Served, and more. He is based in Ohio, but is often found elsewhere.


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